Injectable Powder Filling With Rubber Stoppering Machine

Product Details

Injectable Powder Filling With Rubber Stoppering Machine

Injectable Powder Filling With Rubber Stoppering Machine by Shivoham Pharma Machines LLP

Our Injectable Powder Filling With Rubber Stoppering Machine is a highly advanced and reliable equipment designed specifically for the pharmaceutical industry’s sterile filling processes. This machine is ideal for filling vials with injectable powders and securely sealing them with rubber stoppers, ensuring the integrity and safety of sensitive pharmaceutical products.

Constructed from high-grade stainless steel and medical-grade components, the machine guarantees cleanliness, durability, and compliance with international pharmaceutical standards. It features a precise powder filling system that ensures accurate dosage for each vial, minimizing wastage and maintaining product consistency. The filling process is fully automated, with adjustable settings to accommodate different vial sizes and powder specifications.

The rubber stoppering unit is integrated seamlessly into the system, allowing for automatic placement and sealing of stoppers under sterile conditions. This ensures a hermetic seal, preventing contamination and preserving the product’s efficacy. The machine is equipped with a sterile environment setup, including sterilizable parts and optional cleanroom compatibility, to maintain strict hygiene standards.

User-friendly controls and touch-screen interfaces simplify operation, while safety features such as overfill protection and leak detection optimize operational security. Easy cleaning and maintenance are facilitated through accessible components and minimal downtime.

Compact yet efficient, this machine is suitable for pharmaceutical manufacturing units focused on injectable powders, offering high throughput, precision, and compliance with pharmaceutical norms. It is an essential investment for companies seeking to streamline their sterile filling and sealing processes while maintaining the highest quality standards.

No Vial - No Fill System

All contact parts made of SS316 material with easy removal system for AutoClaving/Sterilization

Machine construction in SS304 material

Separate Variable Speed Drive for Powder Hopper

No Crossover Contamination during Charging of Powder due to new Design of Powder Hopper

Hopper can be completely dismantling for easy cleaning

Minimum residue of Powder in Hopper at the end of batch resulting in less wastage of powder

Tool Less adjustment of Doctor Blade and Wiper Blade saves valuable time and easy for setting

Tool Less change over for Powder Hopper and Well Agitator

Filling Accuracy of +/- 1% depending on powder at controlled humidity below 30% Rh

Built in Rubber Stoppering System

Multiple dosing system with the help of change parts

Built in Turn Tables with Separate Drive for speed control of infeed and outfeed of vials

Various safety features including Clutch system for Vial Breakage

Machine Bottom with all over minimum clearance of 6” Height

Moving conveyor above the top plate maintaining proper gap for meeting current application needs.

Automatic Infeed and Exit of Vials

Powder Hopper for charging with better position and design without crossing the line.

No Stopper - Machine Stop System

Low Air - Machine Stop System

Low Vacuum - Machine Stop System

Heavy Duty mounting system for Powder Wheel for Trouble Free long term operation

Model No. AEVF 4
Vial Diameter 25mm to 38mm
Vial Height 75mm Maximum
Rubber Stopper Diameter 20mm
Filling Range 50mg. To 1.5 gms. In Single Dose, 1.5 gms. To 6 gms. In Double, Triple and Four Dose system
Accuracy +/- 1% Depending upon the Powder, under the controlled level of Humidity
Humidity Below 30% Rh required on machine to be arrange by customer
Electrical 415VAC 3Phase and 220 VAC Single Phase Power Supply (50 Hz) with A.C. Drive
Power 2.0 H.P.
Compressed Air Filtered, Oil Free 4kg/cm2 provided by customer only
Vacuum 28” Hg. @ 300 LPM, provided by Customers only, 500LPM recommended
Conveyor Height 815-940 mm
Overall Dimensions 2800 mm (L) x 840 mm (W) x 1675 mm
Production Output Max. 120 Vials per minute in Single Dose, Max. 60 Vials per minute in Double Dose, Max. 40 Vials per minute in Tripple Dose and Max. 30 Vials per minute in Four Dose system

* Specification can be changed as per customers’ requirements