Injectable Powder Filling With Rubber Stoppering Machine by Shivoham Pharma Machines LLP
Our Injectable Powder Filling With Rubber Stoppering Machine is a highly advanced and reliable equipment designed specifically for the pharmaceutical industry’s sterile filling processes. This machine is ideal for filling vials with injectable powders and securely sealing them with rubber stoppers, ensuring the integrity and safety of sensitive pharmaceutical products.
Constructed from high-grade stainless steel and medical-grade components, the machine guarantees cleanliness, durability, and compliance with international pharmaceutical standards. It features a precise powder filling system that ensures accurate dosage for each vial, minimizing wastage and maintaining product consistency. The filling process is fully automated, with adjustable settings to accommodate different vial sizes and powder specifications.
The rubber stoppering unit is integrated seamlessly into the system, allowing for automatic placement and sealing of stoppers under sterile conditions. This ensures a hermetic seal, preventing contamination and preserving the product’s efficacy. The machine is equipped with a sterile environment setup, including sterilizable parts and optional cleanroom compatibility, to maintain strict hygiene standards.
User-friendly controls and touch-screen interfaces simplify operation, while safety features such as overfill protection and leak detection optimize operational security. Easy cleaning and maintenance are facilitated through accessible components and minimal downtime.
Compact yet efficient, this machine is suitable for pharmaceutical manufacturing units focused on injectable powders, offering high throughput, precision, and compliance with pharmaceutical norms. It is an essential investment for companies seeking to streamline their sterile filling and sealing processes while maintaining the highest quality standards.
No Vial - No Fill System
All contact parts made of SS316 material with easy removal system for AutoClaving/Sterilization
Machine construction in SS304 material
Separate Variable Speed Drive for Powder Hopper
No Crossover Contamination during Charging of Powder due to new Design of Powder Hopper
Hopper can be completely dismantling for easy cleaning
Minimum residue of Powder in Hopper at the end of batch resulting in less wastage of powder
Tool Less adjustment of Doctor Blade and Wiper Blade saves valuable time and easy for setting
Tool Less change over for Powder Hopper and Well Agitator
Filling Accuracy of +/- 1% depending on powder at controlled humidity below 30% Rh
Built in Rubber Stoppering System
Multiple dosing system with the help of change parts
Built in Turn Tables with Separate Drive for speed control of infeed and outfeed of vials
Various safety features including Clutch system for Vial Breakage
Machine Bottom with all over minimum clearance of 6” Height
Moving conveyor above the top plate maintaining proper gap for meeting current application needs.
Automatic Infeed and Exit of Vials
Powder Hopper for charging with better position and design without crossing the line.
No Stopper - Machine Stop System
Low Air - Machine Stop System
Low Vacuum - Machine Stop System
Heavy Duty mounting system for Powder Wheel for Trouble Free long term operation
| Model No. | AEVF 4 |
| Vial Diameter | 25mm to 38mm |
| Vial Height | 75mm Maximum |
| Rubber Stopper Diameter | 20mm |
| Filling Range | 50mg. To 1.5 gms. In Single Dose, 1.5 gms. To 6 gms. In Double, Triple and Four Dose system |
| Accuracy | +/- 1% Depending upon the Powder, under the controlled level of Humidity |
| Humidity | Below 30% Rh required on machine to be arrange by customer |
| Electrical | 415VAC 3Phase and 220 VAC Single Phase Power Supply (50 Hz) with A.C. Drive |
| Power | 2.0 H.P. |
| Compressed Air | Filtered, Oil Free 4kg/cm2 provided by customer only |
| Vacuum | 28” Hg. @ 300 LPM, provided by Customers only, 500LPM recommended |
| Conveyor Height | 815-940 mm |
| Overall Dimensions | 2800 mm (L) x 840 mm (W) x 1675 mm |
| Production Output | Max. 120 Vials per minute in Single Dose, Max. 60 Vials per minute in Double Dose, Max. 40 Vials per minute in Tripple Dose and Max. 30 Vials per minute in Four Dose system |
* Specification can be changed as per customers’ requirements